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projects:electronics:weller:wxp80_reverse_engineer:analog_measurements

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WXP80 analog measurements

This page shows the analog measurements of the WXP80 heating element connected to an operation amplifier. From the results a formula is calculated to model this.

PTC resistance and voltages WXP80

The tip temperature is measured with a PTC. Using a voltage divider and operational amplifier (opamp), the temperature is converted to a voltage, suitable for AD conversion. The schematic for this circuit is:

With increasing the temperature in steps, the following measurements of the resistance (TH1) as well as the output of the opamp (Vtemp) have been made:

Vheat-element (in V) TH1 (in Ω) Vtemp (in V) Temp (in °C) : Vheat-element (in V) TH1 (in Ω) Vtemp (in V) Temp (in °C)
0.000 108.5 0.399 22.5 : 2.750 133.9 0.850 76.2
0.250 109.0 0.405 23.2 : 3.000 138.0 0.917 85.2
0.375 109.1 0.411 23.6 : 3.250 143.3 1.014 97.2
0.500 109.5 0.416 24.4 : 3.500 148.5 1.112 109.2
0.750 110.7 0.438 26.8 : 3.750 153.5 1.202 120.4
1.000 112.3 0.467 30.4 : 4.000 158.6 1.289 130.8
1.250 114.4 0.502 34.5 : 4.250 163.9 1.381 142.3
1.500 116.9 0.550 39.8 : 4.500 168.8 1.464 152.9
1.750 119.7 0.598 45.8 : 4.750 173.8 1.553 162.6
2.000 123.2 0.659 53.7 : 5.000 180.7 1.670 177.6
2.250 126.7 0.724 61.1 : 5.250 186.2 1.767 188.4
2.500 130.1 0.783 68.2 : 5.500 191.8 1.866 199.0

Entering this data in libre office calc, reveals the following graph:


With the 'show equation' option in Libre office a formula is given:

$Rv = 0.465T + 98.139 \tag{1}$
where T is the temperature in °C and Rv the resistance of TH1 in Ω.

The circuit around the opamp looks like this:
Todo
The opamp works both as amplifier and level converter. Based on the schematics the following characteristics have been determined:

  • Gain: 31.3
  • Vbias: 0.0504
projects/electronics/weller/wxp80_reverse_engineer/analog_measurements.1526138552.txt.gz · Last modified: 2018/05/12 17:22 by admin